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Steel Making

Judging The Heat Of Steel
While the use of a pyrometer is of course the only way to hav...

Steel For Chisels And Punches
The highest grades of carbon or tempering steels are to be re...

Optical System And Electrical Circuit Of The Leeds & Northrup Optical Pyrometer
For extremely high temperature, the optical pyrometer is lar...

Annealing Method
Forgings which are too hard to machine are put in pots with ...

Suggestions For Handling High-speed Steels
The following suggestions for handling high-speed steels are ...

S A E Heat Treatments
The Society of Automotive Engineers have adopted certain heat...

Temperatures To Use
As soon as the temperature of the steel reaches 100 deg.C. (...

The Influence Of Size
The size of the piece influences the physical properties obta...

Corrosion
This steel like any other steel when distorted by cold worki...

Molybdenum
Molybdenum steels have been made commercially for twenty-five...

Quality And Structure
The quality of high-speed steel is dependent to a very great ...

Quenching The Work
In some operations case-hardened work is quenched from the bo...

Separating The Work From The Compound
During the pulling of the heat, the pots are dumped upon a ca...

Piston Pin
The piston pin on an aviation engine must possess maximum res...

Introduction Of Carbon
The matter to which these notes are primarily directed is the...

Lathe And Planer Tools
FORGING.--Gently warm the steel to remove any chill, is parti...

Gears
The material used for all gears on the Liberty engine was sel...

Properties Of Steel
Steels are known by certain tests. Early tests were more or l...

Hardening
The forgings can be hardened by cooling in still air or quen...

Preparing Parts For Local Case-hardening
At the works of the Dayton Engineering Laboratories Company, ...



Machineability






Category: ANNEALING

Reheating for machine ability was done at 100 deg. less than the drawing
temperature, but the time of soaking is more than double. After
both drawing and reheating, the blanks were buried in lime where
they remain, out of contact with the air, until their temperature
had dropped to that of the workroom.

For straightening, the barrels were heated to from 900 to 1,000 deg.F.
in an automatic furnace 25 ft. long, this operation taking about 2
hr. The purpose of hot straightening was to prevent any stresses
being put into the blanks, so that after rough-turning, drilling
or rifling operations they would not have a tendency to spring
back to shape as left by the quenching bath.

A method that produces an even better machining rifle blank, which
practically stays straight through the different machining operations,
was to rough-turn the blanks, then subject them to a heat of practically
1,0000 for 4 hr. Production throughout the different operations is
materially increased, with practically no straightening required
after drilling, reaming, finish-turning or rifling operations.



FIGS. 24 and 25.--Roof system of cooling quenching oil.]

This method was tested out by one of the largest manufacturers and
proved to be the best way to eliminate a very expensive finished
gun-barrel straightening process.



The heat-treating required a large amount of cooling oil, and the
problem of keeping this at the proper temperature required considerable
study. The result was the cooling plant on the roof, as shown in
Figs. 24, 25 and 26. The first two illustrations show the plant as
it appeared complete. Figure 26 shows how the oil was handled in
what is sometimes called the ebulator system. The oil was pumped
up from the cooling tanks through the pipe A to the tank B.
From here it ran down onto the breakers or separators C, which
break the oil up into fine particles that are caught by the fans
D. The spray is blown up into the cooling tower E, which contains
banks of cooling pipes, as can be seen, as well as baffies F. The
spray collects on the cool pipes and forms drops, which fall on
the curved plates G and run back to the oil-storage tank below
ground.

The water for this cooling was pumped from 10 artesian wells at the
rate of 60 gal. per minute and cooled 90 gal. of oil per minute,
lowering the temperature from 130 or 140 to 100 deg.F. The water as
it came from the wells averaged around 52 deg.F. The motor was of a
7-1/2-hp. variable-speed type with a range of from 700 to 1,200
r.p.m., which could be varied to suit the amount of oil to be cooled.
The plant handled 300 gal. of oil per minute.





Next: Annealing
Previous: Plant For Forging Rifle Barrels


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