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Standard Analysis
The selection of a standard analysis by the manufacturer is t...

Carburizing By Gas
The process of carburizing by gas, briefly mentioned on page ...

High-chromium Or Rust-proof Steel
High-chromium, or what is called stainless steel containing f...

Gears
The material used for all gears on the Liberty engine was sel...

Heat Treatment Of Axles
Parts of this general type should be heat-treated to show the...

The Pyrometer And Its Use
In the heat treatment of steel, it has become absolutely nece...

The Electric Process
The fourth method of manufacturing steel is by the electric f...

Effects Of Proper Annealing
Proper annealing of low-carbon steels causes a complete solu...

Annealing Work
With the exception of several of the higher types of alloy s...

High Speed Steel
For centuries the secret art of making tool steel was handed ...

Crankshaft
The crankshaft was the most highly stressed part of the entir...

Silicon
SILICON is a very widespread element (symbol Si), being an es...

The Penetration Of Carbon
Carburized mild steel is used to a great extent in the manufa...

Liberty Motor Connecting Rods
The requirements for materials for the Liberty motor connecti...

Making Steel Balls
Steel balls are made from rods or coils according to size, st...

Complete Calibration Of Pyrometers
For the complete calibration of a thermo-couple of unknown e...

Instructions For Working High-speed Steel
Owing to the wide variations in the composition of high-speed...

Tempering Colors On Carbon Steels
Opinions differ as to the temperature which is indicated by t...

Mushet And Bessemer
That Mushet was "used" by Ebbw Vale against Bessemer is, perh...

Conclusions
Martien was probably never a serious contender for the honor ...



Introduction Of Carbon






Category: CASE-HARDENING OR SURFACE-CARBURIZING

The matter to which these notes are primarily directed is the
introduction of carbon into the case of the article to be hardened.
In the first place the chances of success are increased by selecting
as few brands of steel as practicable to cover the requirements of
each component of the mechanism. The hardener is then able to become
accustomed to the characteristics of that particular material, and
after determining the most suitable treatment for it no further
experimenting beyond the usual check-test pieces is necessary.

Although a certain make of material may vary in composition from
time to time the products of a manufacturer of good steel can be
generally relied upon, and it is better to deal directly with him
than with others.

In most cases the case-hardening steels can be chosen from the
following: (1) Case-hardening mild steel of 0.20 per cent carbon;
(2) case-hardening 3-1/2 per cent nickel steel; (3) case-hardening
nickel-chromium steel; (4) case-hardening chromium vanadium. After
having chosen a suitable steel it is best to have the sample analyzed
by reliable chemists and also to have test pieces machined and pulled.

To prepare samples for analysis place a sheet of paper on the table
of a drilling machine, and with a 3/8-in. diameter drill, machine
a few holes about 3/8 in. deep in various parts of the sample bar,
collecting about 3 oz. of fine drillings free from dust. This can be
placed in a bottle and dispatched to the laboratory with instructions
to search for carbon, silicon, manganese, sulphur, phosphorus and
alloys. The results of the different tests should be carefully
tabulated, and as there would most probably be some variation an
average should be made as a fair basis of each element present,
and the following tables may be used with confidence when deciding
if the material is reliable enough to be used.

TABLE 16.--CASE-HARDENING MILD STEEL OF 0.20 PER CENT CARBON

Carbon 0.15 to 0.25 per cent
Silicon Not over 0.20 per cent
Manganese 0.30 to 0.60 per cent
Sulphur Not over 0.04 per cent
Phosphorus Not over 0.04 per cent

A tension test should register at least 60,000 lb. per square inch.

TABLE 17.--CASE-HARDENING 3-1/2 PER CENT NICKEL STEEL

Carbon 0.12 to 0.20 per cent
Manganese 0.65 per cent
Sulphur Not over 0.045 per cent
Phosphorus Not over 0.04 per cent
Nickel 3.25 to 3.75 per cent

TABLE 18.--CASE-HARDENING NICKEL CHROMIUM STEEL

Carbon 0.15 to 0.25 per cent
Manganese 0.50 to 0.80 per cent
Sulphur Not over 0.045 per cent
Phosphorus Not over 0.04 per cent
Nickel 1 to 1.5 per cent
Chromium 0.45 to 0.75 per cent

TABLE 19.--CASE-HARDENING CHROMIUM VANADIUM STEEL

Carbon Not over 0.25 per cent
Manganese 0.50 to 0.85 per cent
Sulphur Not over 0.04 per cent
Phosphorus Not over 0.04 per cent
Chromium 0.80 to 1.10 per cent
Vanadium Not less than 0.15 per cent

Having determined what is required we now proceed to inquire into
the question of carburizing, which is of vital importance.





Next: Using Illuminating Gas

Previous: The Penetration Of Carbon



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