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Steel Making

Protective Screens For Furnaces
Workmen needlessly exposed to the flames, heat and glare from...

Complete Calibration Of Pyrometers
For the complete calibration of a thermo-couple of unknown e...

William Kelly's Air-boiling Process
An account of Bessemer's address to the British Association w...

Annealing Work
With the exception of several of the higher types of alloy s...

Manganese
MANGANESE is a metal much like iron. Its chemical symbol is M...

Forging High-speed Steel
Heat very slowly and carefully to from 1,800 to 2,000 deg.F....

Effects Of Proper Annealing
Proper annealing of low-carbon steels causes a complete solu...

Furnace Data
In order to give definite information concerning furnaces, fu...

Plant For Forging Rifle Barrels
The forging of rifle barrels in large quantities and heat-tre...

The Theory Of Tempering
Steel that has been hardened is generally harder and more br...

Judging The Heat Of Steel
While the use of a pyrometer is of course the only way to hav...

Heat Treatment Of Milling Cutters Drills Reamers Etc
THE FIRE.--Gas and electric furnaces designed for high heats ...

Standard Analysis
The selection of a standard analysis by the manufacturer is t...

A Satisfactory Luting Mixture
A mixture of fireclay and sand will be found very satisfactor...

Correction By Zero Adjustment
Many pyrometers are supplied with a zero adjuster, by means ...

Heavy Forging Practice
In heavy forging practice where the metal is being worked at...

Connecting Rods
The material used for all connecting rods on the Liberty engi...

Bessemer Process
The bessemer process consists of charging molten pig iron int...

Preparing Parts For Local Case-hardening
At the works of the Dayton Engineering Laboratories Company, ...

Mushet And Bessemer
That Mushet was "used" by Ebbw Vale against Bessemer is, perh...



Protectors For Thermo-couples






Category: PYROMETRY AND PYROMETERS

Thermo-couples must be protected from the danger of mechanical
injury. For this purpose tubes of various refractory materials
are made to act as protectors. These in turn are usually protected
by outside metal tubes. Pure wrought iron is largely used for this
purpose as it scales and oxidizes very slowly. These tubes are
usually made from 2 to 4 in. shorter than the inner tubes. In lead
baths the iron tubes often have one end welded closed and are used
in connection with an angle form of mounting.



Where it is necessary for protecting tubes to project a considerable
distance into the furnace a tube made of nichrome is frequently used.
This is a comparatively new alloy which stands high temperatures
without bending. It is more costly than iron but also much more
durable.

When used in portable work and for high temperatures, pure nickel
tubes are sometimes used. There is also a special metal tube made
for use in cyanide. This metal withstands the intense penetrating
characteristics of cyanide. It lasts from six to ten months as
against a few days for the iron tube.

The inner tubes of refractory materials, also vary according to
the purposes for which they are to be used. They are as follows:

MARQUARDT MASS TUBES for temperatures up to 3,000 deg.F., but they will
not stand sudden changes in temperature, such as in contact with
intermittent flames, without an extra outer covering of chamotte,
fireclay or carborundum.



FUSED SILICA TUBES for continuous temperatures up to 1,800 deg.F. and
intermittently up to 2,400 deg.F. The expansion at various temperatures
is very small, which makes them of value for portable work. They
also resist most acids.

CHAMOTTE TUBES are useful up to 2,800 deg.F. and are mechanically strong.
They have a small expansion and resist temperature changes well,
which makes them good as outside protectors for more fragile tubes.
They cannot be used in molten metals, or baths of any kind nor
in gases of an alkaline nature. They are used mainly to protect
a Marquardt mass or silica tube.

CARBORUNDUM TUBES are also used as outside protection to other
tubes. They stand sudden changes of temperature well and resist
all gases except chlorine, above 1,750 deg.F. Especially useful in
protecting other tubes against molten aluminum, brass, copper and
similar metals.

CLAY TUBES are sometimes used in large annealing furnaces where they
are cemented into place, forming a sort of well for the insertion of
the thermo-couple. They are also used with portable thermo-couples
for obtaining the temperatures of molten iron and steel in ladles.
Used in this way they are naturally short-lived, but seem the best
for this purpose.



CORUNDITE TUBES are used as an outer protection for both the Marquardt
mass and the silica tubes for kilns and for glass furnaces. Graphite
tubes are also used in some cases for outer protections.

CALORIZED TUBES are wrought-iron pipe treated with aluminum vapor
which often doubles or even triples the life of the tube at high
temperature.

These tubes come in different sizes and lengths depending on the
uses for which they are intended. Heavy protecting outer tubes
may be only 1 in. in inside diameter and as much as 3 in. outside
diameter, while the inner tubes, such as the Marquardt mass and
silica tubes are usually about 3/4 in. outside and 3/8 in. inside
diameter. The length varies from 12 to 48 in. in most cases.

Special terminal heads are provided, with brass binding posts for
electrical connections, and with provisions for water cooling when
necessary.





Next: Steel Before The 1850's

Previous: Pyrometers For Molten Metal



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