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Steel Making

Detrimental Elements
Sulphur and phosphorus are two elements known to be detrimen...

Open Hearth Process
The open hearth furnace consists of a big brick room with a l...

Robert Mushet
Robert (Forester) Mushet (1811-1891), born in the Forest of D...

Tungsten, as an alloy in steel, has been known and used for a...

Placing The Thermo-couples
The following illustrations from the Taylor Instrument Compan...

Pickling The Forgings
The forgings were then pickled in a hot solution of either ni...

Carbon-steel Forgings
Low-stressed, carbon-steel forgings include such parts as car...

Silicon prevents, to a large extent, defects such as gas bubb...

Using Illuminating Gas
The choice of a carburizing furnace depends greatly on the fa...

Hints For Tool Steel Users
Do not hesitate to ask for information from the maker as to t...

Correction By Zero Adjustment
Many pyrometers are supplied with a zero adjuster, by means ...

SULPHUR is another element (symbol S) which is always found i...

Protectors For Thermo-couples
Thermo-couples must be protected from the danger of mechanica...

Double Annealing
Water annealing consists in heating the piece, allowing it to...

Preventing Cracks In Hardening
The blacksmith in the small shop, where equipment is usually ...

Correction For Cold-junction Errors
The voltage generated by a thermo-couple of an electric pyrom...

Compensating Leads
By the use of compensating leads, formed of the same materia...

The Leeds And Northrup Potentiometer System
The potentiometer pyrometer system is both flexible and subst...

Quality And Structure
The quality of high-speed steel is dependent to a very great ...

Suggestions For Handling High-speed Steels
The following suggestions for handling high-speed steels are ...

Protectors For Thermo-couples


Thermo-couples must be protected from the danger of mechanical
injury. For this purpose tubes of various refractory materials
are made to act as protectors. These in turn are usually protected
by outside metal tubes. Pure wrought iron is largely used for this
purpose as it scales and oxidizes very slowly. These tubes are
usually made from 2 to 4 in. shorter than the inner tubes. In lead
baths the iron tubes often have one end welded closed and are used
in connection with an angle form of mounting.

Where it is necessary for protecting tubes to project a considerable
distance into the furnace a tube made of nichrome is frequently used.
This is a comparatively new alloy which stands high temperatures
without bending. It is more costly than iron but also much more

When used in portable work and for high temperatures, pure nickel
tubes are sometimes used. There is also a special metal tube made
for use in cyanide. This metal withstands the intense penetrating
characteristics of cyanide. It lasts from six to ten months as
against a few days for the iron tube.

The inner tubes of refractory materials, also vary according to
the purposes for which they are to be used. They are as follows:

MARQUARDT MASS TUBES for temperatures up to 3,000 deg.F., but they will
not stand sudden changes in temperature, such as in contact with
intermittent flames, without an extra outer covering of chamotte,
fireclay or carborundum.

FUSED SILICA TUBES for continuous temperatures up to 1,800 deg.F. and
intermittently up to 2,400 deg.F. The expansion at various temperatures
is very small, which makes them of value for portable work. They
also resist most acids.

CHAMOTTE TUBES are useful up to 2,800 deg.F. and are mechanically strong.
They have a small expansion and resist temperature changes well,
which makes them good as outside protectors for more fragile tubes.
They cannot be used in molten metals, or baths of any kind nor
in gases of an alkaline nature. They are used mainly to protect
a Marquardt mass or silica tube.

CARBORUNDUM TUBES are also used as outside protection to other
tubes. They stand sudden changes of temperature well and resist
all gases except chlorine, above 1,750 deg.F. Especially useful in
protecting other tubes against molten aluminum, brass, copper and
similar metals.

CLAY TUBES are sometimes used in large annealing furnaces where they
are cemented into place, forming a sort of well for the insertion of
the thermo-couple. They are also used with portable thermo-couples
for obtaining the temperatures of molten iron and steel in ladles.
Used in this way they are naturally short-lived, but seem the best
for this purpose.

CORUNDITE TUBES are used as an outer protection for both the Marquardt
mass and the silica tubes for kilns and for glass furnaces. Graphite
tubes are also used in some cases for outer protections.

CALORIZED TUBES are wrought-iron pipe treated with aluminum vapor
which often doubles or even triples the life of the tube at high

These tubes come in different sizes and lengths depending on the
uses for which they are intended. Heavy protecting outer tubes
may be only 1 in. in inside diameter and as much as 3 in. outside
diameter, while the inner tubes, such as the Marquardt mass and
silica tubes are usually about 3/4 in. outside and 3/8 in. inside
diameter. The length varies from 12 to 48 in. in most cases.

Special terminal heads are provided, with brass binding posts for
electrical connections, and with provisions for water cooling when

Next: Steel Before The 1850's

Previous: Pyrometers For Molten Metal

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