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Annealing Of High-speed Steel
For annealing high-speed steel, some makers recommend using g...

Heating
Although it is possible to work steels cold, to an extent de...

Hardness Testing
The word hardness is used to express various properties of me...

The Thermo-couple
With the application of the thermo-couple, the measurement of...

Piston Pin
The piston pin on an aviation engine must possess maximum res...

Restoring Overheated Steel
The effect of heat treatment on overheated steel is shown gra...

Pyrometry And Pyrometers
A knowledge of the fundamental principles of pyrometry, or th...

Heat Treatment Of Steel
Heat treatment consists in heating and cooling metal at defin...

Placing The Thermo-couples
The following illustrations from the Taylor Instrument Compan...

Carbon Tool Steel
Heat to a bright red, about 1,500 to 1,550 deg.F. Do not ham...

William Kelly's Air-boiling Process
An account of Bessemer's address to the British Association w...

Testing And Inspection Of Heat Treatment
The hard parts of the gear must be so hard that a new mill f...

Properties Of Steel
Steels are known by certain tests. Early tests were more or l...

Liberty Motor Connecting Rods
The requirements for materials for the Liberty motor connecti...

Hardening
Steel is hardened by quenching from above the upper critical....

Phosphorus
PHOSPHORUS is an element (symbol P) which enters the metal fr...

Complete Calibration Of Pyrometers
For the complete calibration of a thermo-couple of unknown e...

Forging High-speed Steel
Heat very slowly and carefully to from 1,800 to 2,000 deg.F....

Machineability
Reheating for machine ability was done at 100 deg. less than ...

Steel Worked In Austenitic State
As a general rule steel should be worked when it is in the a...



Rate Of Cooling






Category: APPLICATION OF LIBERTY ENGINE MATERIALS TO THE AUTOMOTIVE INDUSTRY

At the option of the manufacturer, the above treatment of gear
forgings could be substituted by normalizing the forgings at a
temperature of from 1,550 to 1,600 deg.F. The most important criterion
for proper normalizing, consisted in allowing the forgings to cool
through the critical temperature of the steel, at a rate not to exceed
50 deg.F. per hour. For the two standard steels used, this consisted in
cooling from the normalizing temperature down to a temperature
of 1,100 deg.F., at the rate indicated. Forgings normalized in this
manner will show a Brinell hardness of from 177 to 217. The question
has been repeatedly asked as to which treatment will produce the
higher quality finished part. In answer to this I will state that
on simple forgings of comparatively small section, the normalizing
treatment will produce a finished part which is of equal quality to
that of the quenched and annealed forgings. However, in the case of
complex forgings, or those of large section, more uniform physical
properties of the finished part will be obtained by quenching and
annealing the forgings in the place of normalizing.

The heat treatment of the finished gears consisted of quenching
in oil from a temperature of from 1,420 to 1,440 deg.F. for the No.
X-3,340 steel, or from a temperature of from 1,500 to 1,540 deg.F.
for No. 6,140 steel, followed by tempering in saltpeter or in an
electric furnace at a temperature of from 650 to 700 deg.F.

The question has been asked by many engineers, why is the comparatively
low scleroscope hardness specified for gears? The reason for this is
that at best the life of an aviation engine is short, as compared with
that of an automobile, truck or tractor, and that shock resistance
is of vital importance. A sclerescope hardness of from 55 to 65
will give sufficient resistance to wear to prevent replacements
during the life of an aviation engine, while at the same time this
hardness produces approximately 50 per cent greater shock-resisting
properties to the gear. In the case of the automobile, truck or
tractor, resistance to wear is the main criterion and for that
reason the higher hardness is specified.

Great care should be taken in the design of an aviation engine
gear to eliminate sharp corners at the bottom of teeth as well
as in keyways. Any change of section in any stressed part of an
aviation engine must have a radius of at least 1/32 in. to give
proper shock and fatigue resistance. This fact has been demonstrated
many times during the Liberty engine program.





Next: Connecting Rods

Previous: Gears



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