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   Home - Steel Making - Categories - Manufacturing and the Economy of Machinery

Steel Making

Standard Analysis
The selection of a standard analysis by the manufacturer is t...

Alloying Elements
Commercial steels of even the simplest types are therefore p...

Flange Shields For Furnaces
Such portable flame shields as the one illustrated in Fig. 1...

Rate Of Absorption
According to Guillet, the absorption of carbon is favored by ...

Double Annealing
Water annealing consists in heating the piece, allowing it to...

Preventing Carburizing By Copper-plating
Copper-plating has been found effective and must have a thick...

Annealing In Bone
Steel and cast iron may both be annealed in granulated bone. ...

Molybdenum
Molybdenum steels have been made commercially for twenty-five...

Steel Worked In Austenitic State
As a general rule steel should be worked when it is in the a...

Robert Mushet
Robert (Forester) Mushet (1811-1891), born in the Forest of D...

Placing The Thermo-couples
The following illustrations from the Taylor Instrument Compan...

Open Hearth Process
The open hearth furnace consists of a big brick room with a l...

Steel For Chisels And Punches
The highest grades of carbon or tempering steels are to be re...

Correction By Zero Adjustment
Many pyrometers are supplied with a zero adjuster, by means ...

Separating The Work From The Compound
During the pulling of the heat, the pots are dumped upon a ca...

Detrimental Elements
Sulphur and phosphorus are two elements known to be detrimen...

Temperature For Annealing
Theoretically, annealing should be accomplished at a tempera...

Heavy Forging Practice
In heavy forging practice where the metal is being worked at...

The Quenching Tank
The quenching tank is an important feature of apparatus in c...

Introduction Of Carbon
The matter to which these notes are primarily directed is the...



Silicon






Category: COMPOSITION AND PROPERTIES OF STEEL

SILICON is a very widespread element (symbol Si), being an essential
constituent of nearly all the rocks of the earth. It is similar to
carbon in many of its chemical properties; for instance it burns
very readily in oxygen, and consequently native silicon is unknown--it
is always found in combination with one or more other elements.
When it bums, each atom of silicon unites with two atoms of oxygen
to form a compound known to chemists as silica (SiO2), and to the
small boy as sand and agate.

Iron ore (an oxide of iron) contains more or less sand and dirt
mixed in it when it is mined, and not only the iron oxide but also
some of the silicon oxide is robbed of its oxygen by the smelting
process. Pig iron--the product of the blast furnace--therefore
contains from 1 to 3 per cent of silicon, and some silicon remains
in the metal after it has been purified and converted into steel.

However, silicon, as noted above, burns very readily in oxygen,
and this property is of good use in steel making. At the end of
the steel-making process the metal contains more or less oxygen,
which must be removed. This is sometimes done (especially in the
so-called acid process) by adding a small amount of silicon to
the hot metal just before it leaves the furnace, and stirring it
in. It thereupon abstracts oxygen from the metal wherever it finds
it, changing to silica (SiO2) which rises and floats on the surface
of the cleaned metal. Most of the silicon remaining in the metal
is an excess over that which is required to remove the dangerous
oxygen, and the final analysis of many steels show enough silicon
(from 0.20 to 0.40) to make sure that this step in the manufacture
has been properly done.





Next: Manganese
Previous: Phosphorus


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