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   Home - Steel Making - Categories - Manufacturing and the Economy of Machinery

Steel Making

Hardening Operation
Hardening a gear is accomplished as follows: The gear is tak...

High Speed Steel
For centuries the secret art of making tool steel was handed ...

Heat Treatment Of Punches And Dies Shears Taps Etc
HEATING.--The degree to which tools of the above classes shou...

Preventing Carburizing By Copper-plating
Copper-plating has been found effective and must have a thick...

Care In Annealing
Not only will benefits in machining be found by careful anne...

Effect Of Different Carburizing Material
[Illustrations: FIGS. 33 to 37.] Each of these different p...

Rate Of Absorption
According to Guillet, the absorption of carbon is favored by ...

Sulphur
Sulphur is another impurity and high sulphur is even a greate...

Typical Oil-fired Furnaces
Several types of standard oil-fired furnaces are shown herew...

Phosphorus
Phosphorus is one of the impurities in steel, and it has been...

Refining The Grain
This is remedied by reheating the piece to a temperature slig...

The Quenching Tank
The quenching tank is an important feature of apparatus in c...

Properties Of Alloy Steels
The following table shows the percentages of carbon, manganes...

Preventing Cracks In Hardening
The blacksmith in the small shop, where equipment is usually ...

Vanadium
Vanadium has a very marked effect upon alloy steels rich in c...

Silicon
Silicon prevents, to a large extent, defects such as gas bubb...

Detrimental Elements
Sulphur and phosphorus are two elements known to be detrimen...

Making Steel Balls
Steel balls are made from rods or coils according to size, st...

Placing Of Pyrometers
When installing a pyrometer, care should be taken that it re...

Quenching Tool Steel
To secure proper hardness, the cooling of quenching of steel ...



Silicon






Category: COMPOSITION AND PROPERTIES OF STEEL

SILICON is a very widespread element (symbol Si), being an essential
constituent of nearly all the rocks of the earth. It is similar to
carbon in many of its chemical properties; for instance it burns
very readily in oxygen, and consequently native silicon is unknown--it
is always found in combination with one or more other elements.
When it bums, each atom of silicon unites with two atoms of oxygen
to form a compound known to chemists as silica (SiO2), and to the
small boy as sand and agate.

Iron ore (an oxide of iron) contains more or less sand and dirt
mixed in it when it is mined, and not only the iron oxide but also
some of the silicon oxide is robbed of its oxygen by the smelting
process. Pig iron--the product of the blast furnace--therefore
contains from 1 to 3 per cent of silicon, and some silicon remains
in the metal after it has been purified and converted into steel.

However, silicon, as noted above, burns very readily in oxygen,
and this property is of good use in steel making. At the end of
the steel-making process the metal contains more or less oxygen,
which must be removed. This is sometimes done (especially in the
so-called acid process) by adding a small amount of silicon to
the hot metal just before it leaves the furnace, and stirring it
in. It thereupon abstracts oxygen from the metal wherever it finds
it, changing to silica (SiO2) which rises and floats on the surface
of the cleaned metal. Most of the silicon remaining in the metal
is an excess over that which is required to remove the dangerous
oxygen, and the final analysis of many steels show enough silicon
(from 0.20 to 0.40) to make sure that this step in the manufacture
has been properly done.





Next: Manganese
Previous: Phosphorus




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