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Steel Making

Phosphorus
Phosphorus is one of the impurities in steel, and it has been...

Preventing Carburizing By Copper-plating
Copper-plating has been found effective and must have a thick...

Blending The Compound
Essentially, this consists of the sturdy, power-driven separa...

Temperatures To Use
As soon as the temperature of the steel reaches 100 deg.C. (...

Properties Of Alloy Steels
The following table shows the percentages of carbon, manganes...

Optical System And Electrical Circuit Of The Leeds & Northrup Optical Pyrometer
For extremely high temperature, the optical pyrometer is lar...

Robert Mushet
Robert (Forester) Mushet (1811-1891), born in the Forest of D...

Gas Consumption For Carburizing
Although the advantages offered by the gas-fired furnace for ...

Correction For Cold-junction Errors
The voltage generated by a thermo-couple of an electric pyrom...

Steel Before The 1850's
In spite of a rapid increase in the use of machines and the ...

Annealing In Bone
Steel and cast iron may both be annealed in granulated bone. ...

Furnace Data
In order to give definite information concerning furnaces, fu...

Brown Automatic Signaling Pyrometer
In large heat-treating plants it has been customary to mainta...

Ebbw Vale And The Bessemer Process
After his British Association address in August 1856, Besseme...

Heat Treatment Of Lathe Planer And Similar Tools
FIRE.--For these tools a good fire is one made of hard foundr...

Care In Annealing
Not only will benefits in machining be found by careful anne...

Process Of Carburizing
Carburizing imparts a shell of high-carbon content to a low-...

Gears
The material used for all gears on the Liberty engine was sel...

Nickel
Nickel may be considered as the toughest among the non-rare a...

The Penetration Of Carbon
Carburized mild steel is used to a great extent in the manufa...



Tensile Properties






Category: COMPOSITION AND PROPERTIES OF STEEL

Strength of a metal is usually expressed in the number of pounds
a 1-in. bar will support just before breaking, a term called the
ultimate strength. It has been found that the shape of the test
bar and its method of loading has some effect upon the results,
so it is now usual to turn a rod 5-1/2 in. long down to 0.505 in.
in diameter for a central length of 2-3/8 in., ending the turn
with 1/2-in. fillets. The area of the bar equals 0.2 sq. in., so
the load it bears at rupture multiplied by 5 will represent the
ultimate strength in pounds per square inch.

Such a test bar is stretched apart in a machine like that shown
in Fig. 9. The upper end of the bar is held in wedged jaws by the
top cross-head, and the lower end grasped by the movable head.
The latter is moved up and down by three long screws, driven at
the same speed, which pass through threads cut in the corners of
the cross-head. When the test piece is fixed in position the motor
which drives the machine is given a few turns, which by proper
gearing pulls the cross-head down with a certain pull. This pull
is transmitted to the upper cross-head by the test bar, and can
be weighed on the scale arm, acting through a system of links and
levers.

Thus the load may be increased as rapidly as desirable, always
kept balanced by the weighing mechanism, and the load at fracture
may be read directly from the scale beam.

This same test piece may give other information. If light punch
marks are made, 2 in. apart, before the test is begun, the broken
ends may be clamped together, and the distance between punch marks
measured. If it now measures 3 in. the stretch has been 1 in. in 2,
or 50 per cent. This figure is known as the elongation at fracture,
or briefly, the elongation, and is generally taken to be a measure
of ductility.

When steel shows any elongation, it also contracts in area at the
same time. Often this contraction is sharply localized at the fracture;
the piece is said to neck. A figure for contraction in area is
also of much interest as an indication of toughness; the diameter
at fracture is measured, a corresponding area taken out from a
table of circles, subtracted from the original area (0.200 sq.
in.) and the difference divided by 0.2 to get the percentage
contraction.



Quite often it is desired to discover the elastic limit of the
steel, in fact this is of more use to the designer than the ultimate
strength. The elastic limit is usually very close to the load where
the metal takes on a permanent set. That is to say, if a delicate
caliper (extensometer, so called) be fixed to the side of the
test specimen, it would show the piece to be somewhat longer under
load than when free. Furthermore, if the load had not yet reached the
yield point, and were released at any time, the piece would return
to its original length. However, if the load had been excessive, and
then relieved, the extensometer would no longer read exactly 2.0
in., but something more.

Soft steels give very quickly at the yield point. In fact, if
the testing machine is running slowly, it takes some time for the
lower head to catch up with the stretching steel. Consequently at
the yield point, the top head is suddenly but only temporarily
relieved of load, and the scale beam drops. In commercial practice,
the yield point is therefore determined by the drop of the beam.
For more precise work the calipers are read at intervals of 500 or
1,000 lb. load, and a curve plotted from these results, a curve
which runs straight up to the elastic limit, but there bends off.

A tensile test therefore gives four properties of great usefulness:
The yield point, the ultimate strength, the elongation and the
contraction. Compression tests are seldom made, since the action
of metal in compression and in tension is closely allied, and the
designer is usually satisfied with the latter.





Next: Impact Tests

Previous: Properties Of Steel



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