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Pyrometers For Molten Metal
Pyrometers for molten metal are connected to portable thermoc...

Take Time For Hardening
Uneven heating and poor quenching has caused loss of many ve...

Placing The Thermo-couples
The following illustrations from the Taylor Instrument Compan...

Oil-hardening Steel
Heat slowly and uniformly to 1,450 deg.F. and forge thorough...

S A E Heat Treatments
The Society of Automotive Engineers have adopted certain heat...

Affinity Of Nickel Steel For Carbon
The carbon- and nickel-steel gears are carburized separately...

Introduction Of Carbon
The matter to which these notes are primarily directed is the...

Application Of Liberty Engine Materials To The Automotive Industry
The success of the Liberty engine program was an engineer...

Nickel
Nickel may be considered as the toughest among the non-rare a...

Lathe And Planer Tools
TO FORGE.--Gently warm the steel to remove any chill is parti...

Crucible Steel
Crucible steel is still made by melting material in a clay or...

Conclusions
Martien was probably never a serious contender for the honor ...

Heating Of Manganese Steel
Another form of heat-treating furnace is that which is used ...

Heating
Although it is possible to work steels cold, to an extent de...

Hints For Tool Steel Users
Do not hesitate to ask for information from the maker as to t...

Heat Treatment Of Punches And Dies Shears Taps Etc
HEATING.--The degree to which tools of the above classes shou...

Annealing To Relieve Internal Stresses
Work quenched from a high temperature and not afterward tempe...

Quenching The Work
In some operations case-hardened work is quenched from the bo...

Ebbw Vale And The Bessemer Process
After his British Association address in August 1856, Besseme...

Hardening Operation
Hardening a gear is accomplished as follows: The gear is tak...



Corrosion






Category: ALLOYS AND THEIR EFFECT UPON STEEL

This steel like any other steel when distorted by cold
working is more sensitive to corrosion and will rust. Rough cut
surfaces will rust. Surfaces finished with a fine cut are less
liable to rust. Ground and polished surfaces are practically immune
to rust.

When chromium content is increased to 16 to 18 per cent and silicon
is added, from 2 to 4 per cent, this steel becomes rust proof in
its raw state, as soon as the outside surface is removed. It does
not need to be heat-treated in any way. These compositions are
both patented.

S. A. E. STANDARD STEELS

The following steel specifications are considered standard by the
Society of Automotive Engineers and represents automobile practice in
this country. These tables give the S. A. E. number, the composition
of the steel and the heat treatment. These are referred to by
letter--the heat treatments being given in detail on pages 134
to 137 in Chap. 8. It should be noted that the percentage of the
different ingredients desired is the mean, or halfway between the
minimum and maximum.

TABLE 4.--CARBON STEELS
------------------------------------------------------------------------------
S. A. E. Carbon Manganese
Specification(minimum and (minimum and Phosphorus Sulphur Heat
no. maximum) maximum) (maximum) (maximum) treatment
-------------------------------------------------------------------------
1,010 0.05 to 0.15 0.30 to 0.60 0.045 0.05 Quench at 1,500
1,020 0.15 to 0.25 0.30 to 0.60 0.045 0.05 A or B
1,025 0.20 to 0.30 0.50 to 0.80 0.045 0.05 H

1,035 0.30 to 0.40 0.50 to 0.80 0.045 0.05 H, D or E
1,045 0.40 to 0.50 0.50 to 0.80 0.045 0.05 H, D or E
1,095 0.90 to 1.05 0.25 to 0.50 0.040 0.05 F
------------------------------------------------------------------------------

TABLE 5.--SCREW STOCK
---------------------------------------------------------------------------
S. A. E. Carbon Manganese Phosphorus Sulphur
Specification no. (maximum)
-----------------------------------------------------------------------
1,114 0.08 to 0.20 0.30 to 0.80 0.12 0.06 to 0.12
---------------------------------------------------------------------------

TABLE 6.--NICKEL STEELS
-----------------------------------------------------------------------------
S. A. E. Phosphorus
Specification (maximum)
no. ---- /
Carbon Manganese Sulphur Nickel Heat
(minimum and(minimum and (maximum)(minimum andtreatment
maximum) maximum) maximum)
-----------------------------------------------------------------------
2,315 0.10 to 0.200.50 to 0.80 0.04 0.045 3.25 to 3.75G, H or K
2,320 0.15 to 0.250.50 to 0.80 0.04 0.045 3.25 to 3.75G, H or K
2,330 0.25 to 0.350.50 to 0.80 0.04 0.045 3.25 to 3.75 H or K

2,335 0.30 to 0.400.50 to 0.80 0.04 0.045 3.25 to 3.75 H or K
2,340 0.35 to 0.450.50 to 0.80 0.04 0.045 3.25 to 3.75 H or K
2,345 0.40 to 0.500.50 to 0.80 0.04 0.045 3.25 to 3.75 H or K
-----------------------------------------------------------------------------

TABLE 7.--NICKEL-CHROMIUM STEELS
-------------------------------------------------------------------------------
S. A. E. Phosphorus Sulphur
Specification (maximum)(maximum) Heat
no. ------ ------ ---- treatment
Carbon Manganese Nickel Chromium
(minimum and(minimum and (minimum and(minimum and
maximum) maximum) maximum) maximum)
------------------------------------------------------------------------
3,1200.15 to 0.250.50 to 0.800.040.0451.00 to 1.500.45 to 0.75*G,H or D
3,1250.20 to 0.300.50 to 0.800.040.0451.00 to 1.500.45 to 0.75*H,D or E
3,1300.25 to 0.350.50 to 0.800.040.0451.00 to 1.500.45 to 0.75*H,D or E

3,1350.30 to 0.400.50 to 0 800.040.0451.00 to 1.500.45 to 0 75*H,D or E
3,1400.35 to 0.450.50 to 0.800.040.0451.00 to 1.500.45 to 0.75*H,D or E
3,2200.15 to 0.250.30 to 0.600.040.0401.50 to 2.000.90 to 1.25 G,H or D

3,2300.25 to 0.350.30 to 0.600.040.0401.50 to 2.000.90 to 1.25 H or D
3,2400.35 to 0.450.30 to 0.600.040.0401.50 to 2.000.90 to 1.25 H or D
3,2500.45 to 0.550.30 to 0.600.040.0401.50 to 2.000.90 to 1.25 M or Q

X3,3150.10 to 0.200.45 to 0.750.040.0402.75 to 3.250.60 to 0.95 G
X3,3350.30 to 0.400.45 to 0.750.040.0402.75 to 3.250.60 to 0.95 P or R
X3,3500.45 to 0.550.45 to 0.750.040.0402.75 to 3.250.60 to 0.95 P or R

3,3200.15 to 0.250.30 to 0.600.040.0403.25 to 3.751.25 to 1.75 L
3,3300.25 to 0.350.30 to 0.600.040.0403.25 to 3.751.25 to 1.75 P or R
3,3400.35 to 0.450.30 to 0.600.040.0403.25 to 3.751.25 to 1.75 P or R
-------------------------------------------------------------------------------
* Another grade of this type of steel is available with chromium content
of 0.15 per cent to 45 per cent. It has somewhat lower physical properties.

TABLE 8.--CHROMIUM STEELS
-------------------------------------------------------------------------------
S. A. E.
Specification
no. --- Carbon Manganese Chromium
(minimum and(minimum andPhosphorusSulphur (minimum and Heat
maximum) maximum) (maximum) (maximum) maximum) treatment
-------------------------------------------------------------------------
5,120 0.15 to 0.25 * 0.04 0.045 0.65 to 0.85 B
5,140 0.35 to 0.45 * 0.04 0.045 0.65 to 0.85 H or D
5,165 0.60 to 0.70 * 0.04 0.045 0.65 to 0.85 H or D

5,195 0.90 to 1.050.20 to 0.45 0.03 0.03 0.90 to 1.10M, P or R
51,120 1.10 to 1.300.20 to 0.45 0.03 0.03 0.90 to 1.10M, P or R
5,295 0.90 to 1.050.20 to 0.45 0.03 0.03 1.10 to 1.30M, P or R
52,120 1.10 to 1.300.20 to 0.45 0.03 0.03 1.10 to 1.30M, P or R
-------------------------------------------------------------------------------
--Two types of steel are available in this class, one with manganese 0.25
to 0.50 per cent (0.35 per cent desired), and silicon not over 0.20 per
cent; the other with manganese 0.60 to 0.80 per cent (0.70 per cent
desired), and silicon 0.15 to 0.50 per cent.

TABLE 9.--CHROMIUM-VANADIUM STEELS
-------------------------------------------------------------------------------
S. A. E. Phosphorus Sulphur Vanadium
Specification (maximum)(maximum) (minimum)
no. ------ -- / -
Carbon Manganese Chromium Heat
(minimum and(minimum and (minimum and treatment
maximum) maximum) maximum)
------------------------------------------------------------------------
6,120 0.15 to 0.250.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 S
6,125 0.20 to 0.300.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 S or T
6,130 0.25 to 0.350.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 T or U
6,135 0.30 to 0.400.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 T or U
6,140 0.35 to 0.450.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 T or U
6,145 0.40 to 0.500.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 U
6,150 0.45 to 0.550.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 U
6,195 0.90 to 1.050.20 to 0.45 0.03 0.03 0.80 to 1.10 0.15 U
-------------------------------------------------------------------------------

TABLE 10.--SILICO-MANGANESE STEELS
-----------------------------------------------------------------------------
S. A. E.
Specification
no. ----- Carbon Manganese Silicon
(minimum and(minimum andPhosphorusSulphur (minimum and Heat
maximum) maximum) (maximum) (maximum) maximum) treatment
-----------------------------------------------------------------------
9,250 0.45 to 0.550.60 to 0.80 0.045* 0.045 1.80 to 2.10 V
9,260 0.55 to 0.650.50 to 0.70 0.045* 0.045 1.50 to 1.80 V
-----------------------------------------------------------------------------
* Steel made by the acid process may contain maximum 0.05 phosphorus.





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