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Open Hearth Process
The open hearth furnace consists of a big brick room with a l...

Quenching The Work
In some operations case-hardened work is quenched from the bo...

Composition Of Transmission-gear Steel
If the nickel content of this steel is eliminated, and the pe...

Hardening High-speed Steels
We will now take up the matter of hardening high-speed steels...

Vanadium
Vanadium has a very marked effect upon alloy steels rich in c...

Preventing Carburizing By Copper-plating
Copper-plating has been found effective and must have a thick...

Rate Of Absorption
According to Guillet, the absorption of carbon is favored by ...

Flange Shields For Furnaces
Such portable flame shields as the one illustrated in Fig. 1...

Phosphorus
PHOSPHORUS is an element (symbol P) which enters the metal fr...

Classifications Of Steel
Among makers and sellers, carbon tool-steels are classed by g...

Gas Consumption For Carburizing
Although the advantages offered by the gas-fired furnace for ...

Testing And Inspection Of Heat Treatment
The hard parts of the gear must be so hard that a new mill f...

Plant For Forging Rifle Barrels
The forging of rifle barrels in large quantities and heat-tre...

Effects Of Proper Annealing
Proper annealing of low-carbon steels causes a complete solu...

Bessemer Process
The bessemer process consists of charging molten pig iron int...

Pickling The Forgings
The forgings were then pickled in a hot solution of either ni...

Highly Stressed Parts
The highly stressed parts on the Liberty engine consisted of ...

Fatigue Tests
It has been known for fifty years that a beam or rod would fa...

An Automatic Temperature Control Pyrometer
Automatic temperature control instruments are similar to the ...

Heat-treating Equipment And Methods For Mass Production
The heat-treating department of the Brown-Lipe-Chapin Company...



Corrosion






Category: ALLOYS AND THEIR EFFECT UPON STEEL

This steel like any other steel when distorted by cold
working is more sensitive to corrosion and will rust. Rough cut
surfaces will rust. Surfaces finished with a fine cut are less
liable to rust. Ground and polished surfaces are practically immune
to rust.

When chromium content is increased to 16 to 18 per cent and silicon
is added, from 2 to 4 per cent, this steel becomes rust proof in
its raw state, as soon as the outside surface is removed. It does
not need to be heat-treated in any way. These compositions are
both patented.

S. A. E. STANDARD STEELS

The following steel specifications are considered standard by the
Society of Automotive Engineers and represents automobile practice in
this country. These tables give the S. A. E. number, the composition
of the steel and the heat treatment. These are referred to by
letter--the heat treatments being given in detail on pages 134
to 137 in Chap. 8. It should be noted that the percentage of the
different ingredients desired is the mean, or halfway between the
minimum and maximum.

TABLE 4.--CARBON STEELS
------------------------------------------------------------------------------
S. A. E. Carbon Manganese
Specification(minimum and (minimum and Phosphorus Sulphur Heat
no. maximum) maximum) (maximum) (maximum) treatment
-------------------------------------------------------------------------
1,010 0.05 to 0.15 0.30 to 0.60 0.045 0.05 Quench at 1,500
1,020 0.15 to 0.25 0.30 to 0.60 0.045 0.05 A or B
1,025 0.20 to 0.30 0.50 to 0.80 0.045 0.05 H

1,035 0.30 to 0.40 0.50 to 0.80 0.045 0.05 H, D or E
1,045 0.40 to 0.50 0.50 to 0.80 0.045 0.05 H, D or E
1,095 0.90 to 1.05 0.25 to 0.50 0.040 0.05 F
------------------------------------------------------------------------------

TABLE 5.--SCREW STOCK
---------------------------------------------------------------------------
S. A. E. Carbon Manganese Phosphorus Sulphur
Specification no. (maximum)
-----------------------------------------------------------------------
1,114 0.08 to 0.20 0.30 to 0.80 0.12 0.06 to 0.12
---------------------------------------------------------------------------

TABLE 6.--NICKEL STEELS
-----------------------------------------------------------------------------
S. A. E. Phosphorus
Specification (maximum)
no. ---- /
Carbon Manganese Sulphur Nickel Heat
(minimum and(minimum and (maximum)(minimum andtreatment
maximum) maximum) maximum)
-----------------------------------------------------------------------
2,315 0.10 to 0.200.50 to 0.80 0.04 0.045 3.25 to 3.75G, H or K
2,320 0.15 to 0.250.50 to 0.80 0.04 0.045 3.25 to 3.75G, H or K
2,330 0.25 to 0.350.50 to 0.80 0.04 0.045 3.25 to 3.75 H or K

2,335 0.30 to 0.400.50 to 0.80 0.04 0.045 3.25 to 3.75 H or K
2,340 0.35 to 0.450.50 to 0.80 0.04 0.045 3.25 to 3.75 H or K
2,345 0.40 to 0.500.50 to 0.80 0.04 0.045 3.25 to 3.75 H or K
-----------------------------------------------------------------------------

TABLE 7.--NICKEL-CHROMIUM STEELS
-------------------------------------------------------------------------------
S. A. E. Phosphorus Sulphur
Specification (maximum)(maximum) Heat
no. ------ ------ ---- treatment
Carbon Manganese Nickel Chromium
(minimum and(minimum and (minimum and(minimum and
maximum) maximum) maximum) maximum)
------------------------------------------------------------------------
3,1200.15 to 0.250.50 to 0.800.040.0451.00 to 1.500.45 to 0.75*G,H or D
3,1250.20 to 0.300.50 to 0.800.040.0451.00 to 1.500.45 to 0.75*H,D or E
3,1300.25 to 0.350.50 to 0.800.040.0451.00 to 1.500.45 to 0.75*H,D or E

3,1350.30 to 0.400.50 to 0 800.040.0451.00 to 1.500.45 to 0 75*H,D or E
3,1400.35 to 0.450.50 to 0.800.040.0451.00 to 1.500.45 to 0.75*H,D or E
3,2200.15 to 0.250.30 to 0.600.040.0401.50 to 2.000.90 to 1.25 G,H or D

3,2300.25 to 0.350.30 to 0.600.040.0401.50 to 2.000.90 to 1.25 H or D
3,2400.35 to 0.450.30 to 0.600.040.0401.50 to 2.000.90 to 1.25 H or D
3,2500.45 to 0.550.30 to 0.600.040.0401.50 to 2.000.90 to 1.25 M or Q

X3,3150.10 to 0.200.45 to 0.750.040.0402.75 to 3.250.60 to 0.95 G
X3,3350.30 to 0.400.45 to 0.750.040.0402.75 to 3.250.60 to 0.95 P or R
X3,3500.45 to 0.550.45 to 0.750.040.0402.75 to 3.250.60 to 0.95 P or R

3,3200.15 to 0.250.30 to 0.600.040.0403.25 to 3.751.25 to 1.75 L
3,3300.25 to 0.350.30 to 0.600.040.0403.25 to 3.751.25 to 1.75 P or R
3,3400.35 to 0.450.30 to 0.600.040.0403.25 to 3.751.25 to 1.75 P or R
-------------------------------------------------------------------------------
* Another grade of this type of steel is available with chromium content
of 0.15 per cent to 45 per cent. It has somewhat lower physical properties.

TABLE 8.--CHROMIUM STEELS
-------------------------------------------------------------------------------
S. A. E.
Specification
no. --- Carbon Manganese Chromium
(minimum and(minimum andPhosphorusSulphur (minimum and Heat
maximum) maximum) (maximum) (maximum) maximum) treatment
-------------------------------------------------------------------------
5,120 0.15 to 0.25 * 0.04 0.045 0.65 to 0.85 B
5,140 0.35 to 0.45 * 0.04 0.045 0.65 to 0.85 H or D
5,165 0.60 to 0.70 * 0.04 0.045 0.65 to 0.85 H or D

5,195 0.90 to 1.050.20 to 0.45 0.03 0.03 0.90 to 1.10M, P or R
51,120 1.10 to 1.300.20 to 0.45 0.03 0.03 0.90 to 1.10M, P or R
5,295 0.90 to 1.050.20 to 0.45 0.03 0.03 1.10 to 1.30M, P or R
52,120 1.10 to 1.300.20 to 0.45 0.03 0.03 1.10 to 1.30M, P or R
-------------------------------------------------------------------------------
--Two types of steel are available in this class, one with manganese 0.25
to 0.50 per cent (0.35 per cent desired), and silicon not over 0.20 per
cent; the other with manganese 0.60 to 0.80 per cent (0.70 per cent
desired), and silicon 0.15 to 0.50 per cent.

TABLE 9.--CHROMIUM-VANADIUM STEELS
-------------------------------------------------------------------------------
S. A. E. Phosphorus Sulphur Vanadium
Specification (maximum)(maximum) (minimum)
no. ------ -- / -
Carbon Manganese Chromium Heat
(minimum and(minimum and (minimum and treatment
maximum) maximum) maximum)
------------------------------------------------------------------------
6,120 0.15 to 0.250.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 S
6,125 0.20 to 0.300.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 S or T
6,130 0.25 to 0.350.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 T or U
6,135 0.30 to 0.400.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 T or U
6,140 0.35 to 0.450.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 T or U
6,145 0.40 to 0.500.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 U
6,150 0.45 to 0.550.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 U
6,195 0.90 to 1.050.20 to 0.45 0.03 0.03 0.80 to 1.10 0.15 U
-------------------------------------------------------------------------------

TABLE 10.--SILICO-MANGANESE STEELS
-----------------------------------------------------------------------------
S. A. E.
Specification
no. ----- Carbon Manganese Silicon
(minimum and(minimum andPhosphorusSulphur (minimum and Heat
maximum) maximum) (maximum) (maximum) maximum) treatment
-----------------------------------------------------------------------
9,250 0.45 to 0.550.60 to 0.80 0.045* 0.045 1.80 to 2.10 V
9,260 0.55 to 0.650.50 to 0.70 0.045* 0.045 1.50 to 1.80 V
-----------------------------------------------------------------------------
* Steel made by the acid process may contain maximum 0.05 phosphorus.





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