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Take Time For Hardening
Uneven heating and poor quenching has caused loss of many ve...

A Satisfactory Luting Mixture
A mixture of fireclay and sand will be found very satisfactor...

Heat Treatment Of Axles
Parts of this general type should be heat-treated to show the...

Heat-treating Department
The heat-treating department occupies an L-shaped building. ...

Pyrometers
Armor plate makers sometimes use the copper ball or Siemens' ...

Corrosion
This steel like any other steel when distorted by cold worki...

Heat Treatment Of Steel
Heat treatment consists in heating and cooling metal at defin...

The Electric Process
The fourth method of manufacturing steel is by the electric f...

Tungsten
Tungsten, as an alloy in steel, has been known and used for a...

Impact Tests
Impact tests are of considerable importance as an indication ...

Heavy Forging Practice
In heavy forging practice where the metal is being worked at...

Optical System And Electrical Circuit Of The Leeds & Northrup Optical Pyrometer
For extremely high temperature, the optical pyrometer is lar...

Typical Oil-fired Furnaces
Several types of standard oil-fired furnaces are shown herew...

Annealing
ANNEALING can be done by heating to temperatures ranging from...

Annealing Of High-speed Steel
For annealing high-speed steel, some makers recommend using g...

Hardening
Steel is hardened by quenching from above the upper critical....

Alloying Elements
Commercial steels of even the simplest types are therefore p...

Detrimental Elements
Sulphur and phosphorus are two elements known to be detrimen...

Testing And Inspection Of Heat Treatment
The hard parts of the gear must be so hard that a new mill f...

Hardening High-speed Steel
In forging use coke for fuel in the forge. Heat steel slowly ...



Corrosion






Category: ALLOYS AND THEIR EFFECT UPON STEEL

This steel like any other steel when distorted by cold
working is more sensitive to corrosion and will rust. Rough cut
surfaces will rust. Surfaces finished with a fine cut are less
liable to rust. Ground and polished surfaces are practically immune
to rust.

When chromium content is increased to 16 to 18 per cent and silicon
is added, from 2 to 4 per cent, this steel becomes rust proof in
its raw state, as soon as the outside surface is removed. It does
not need to be heat-treated in any way. These compositions are
both patented.

S. A. E. STANDARD STEELS

The following steel specifications are considered standard by the
Society of Automotive Engineers and represents automobile practice in
this country. These tables give the S. A. E. number, the composition
of the steel and the heat treatment. These are referred to by
letter--the heat treatments being given in detail on pages 134
to 137 in Chap. 8. It should be noted that the percentage of the
different ingredients desired is the mean, or halfway between the
minimum and maximum.

TABLE 4.--CARBON STEELS
------------------------------------------------------------------------------
S. A. E. Carbon Manganese
Specification(minimum and (minimum and Phosphorus Sulphur Heat
no. maximum) maximum) (maximum) (maximum) treatment
-------------------------------------------------------------------------
1,010 0.05 to 0.15 0.30 to 0.60 0.045 0.05 Quench at 1,500
1,020 0.15 to 0.25 0.30 to 0.60 0.045 0.05 A or B
1,025 0.20 to 0.30 0.50 to 0.80 0.045 0.05 H

1,035 0.30 to 0.40 0.50 to 0.80 0.045 0.05 H, D or E
1,045 0.40 to 0.50 0.50 to 0.80 0.045 0.05 H, D or E
1,095 0.90 to 1.05 0.25 to 0.50 0.040 0.05 F
------------------------------------------------------------------------------

TABLE 5.--SCREW STOCK
---------------------------------------------------------------------------
S. A. E. Carbon Manganese Phosphorus Sulphur
Specification no. (maximum)
-----------------------------------------------------------------------
1,114 0.08 to 0.20 0.30 to 0.80 0.12 0.06 to 0.12
---------------------------------------------------------------------------

TABLE 6.--NICKEL STEELS
-----------------------------------------------------------------------------
S. A. E. Phosphorus
Specification (maximum)
no. ---- /
Carbon Manganese Sulphur Nickel Heat
(minimum and(minimum and (maximum)(minimum andtreatment
maximum) maximum) maximum)
-----------------------------------------------------------------------
2,315 0.10 to 0.200.50 to 0.80 0.04 0.045 3.25 to 3.75G, H or K
2,320 0.15 to 0.250.50 to 0.80 0.04 0.045 3.25 to 3.75G, H or K
2,330 0.25 to 0.350.50 to 0.80 0.04 0.045 3.25 to 3.75 H or K

2,335 0.30 to 0.400.50 to 0.80 0.04 0.045 3.25 to 3.75 H or K
2,340 0.35 to 0.450.50 to 0.80 0.04 0.045 3.25 to 3.75 H or K
2,345 0.40 to 0.500.50 to 0.80 0.04 0.045 3.25 to 3.75 H or K
-----------------------------------------------------------------------------

TABLE 7.--NICKEL-CHROMIUM STEELS
-------------------------------------------------------------------------------
S. A. E. Phosphorus Sulphur
Specification (maximum)(maximum) Heat
no. ------ ------ ---- treatment
Carbon Manganese Nickel Chromium
(minimum and(minimum and (minimum and(minimum and
maximum) maximum) maximum) maximum)
------------------------------------------------------------------------
3,1200.15 to 0.250.50 to 0.800.040.0451.00 to 1.500.45 to 0.75*G,H or D
3,1250.20 to 0.300.50 to 0.800.040.0451.00 to 1.500.45 to 0.75*H,D or E
3,1300.25 to 0.350.50 to 0.800.040.0451.00 to 1.500.45 to 0.75*H,D or E

3,1350.30 to 0.400.50 to 0 800.040.0451.00 to 1.500.45 to 0 75*H,D or E
3,1400.35 to 0.450.50 to 0.800.040.0451.00 to 1.500.45 to 0.75*H,D or E
3,2200.15 to 0.250.30 to 0.600.040.0401.50 to 2.000.90 to 1.25 G,H or D

3,2300.25 to 0.350.30 to 0.600.040.0401.50 to 2.000.90 to 1.25 H or D
3,2400.35 to 0.450.30 to 0.600.040.0401.50 to 2.000.90 to 1.25 H or D
3,2500.45 to 0.550.30 to 0.600.040.0401.50 to 2.000.90 to 1.25 M or Q

X3,3150.10 to 0.200.45 to 0.750.040.0402.75 to 3.250.60 to 0.95 G
X3,3350.30 to 0.400.45 to 0.750.040.0402.75 to 3.250.60 to 0.95 P or R
X3,3500.45 to 0.550.45 to 0.750.040.0402.75 to 3.250.60 to 0.95 P or R

3,3200.15 to 0.250.30 to 0.600.040.0403.25 to 3.751.25 to 1.75 L
3,3300.25 to 0.350.30 to 0.600.040.0403.25 to 3.751.25 to 1.75 P or R
3,3400.35 to 0.450.30 to 0.600.040.0403.25 to 3.751.25 to 1.75 P or R
-------------------------------------------------------------------------------
* Another grade of this type of steel is available with chromium content
of 0.15 per cent to 45 per cent. It has somewhat lower physical properties.

TABLE 8.--CHROMIUM STEELS
-------------------------------------------------------------------------------
S. A. E.
Specification
no. --- Carbon Manganese Chromium
(minimum and(minimum andPhosphorusSulphur (minimum and Heat
maximum) maximum) (maximum) (maximum) maximum) treatment
-------------------------------------------------------------------------
5,120 0.15 to 0.25 * 0.04 0.045 0.65 to 0.85 B
5,140 0.35 to 0.45 * 0.04 0.045 0.65 to 0.85 H or D
5,165 0.60 to 0.70 * 0.04 0.045 0.65 to 0.85 H or D

5,195 0.90 to 1.050.20 to 0.45 0.03 0.03 0.90 to 1.10M, P or R
51,120 1.10 to 1.300.20 to 0.45 0.03 0.03 0.90 to 1.10M, P or R
5,295 0.90 to 1.050.20 to 0.45 0.03 0.03 1.10 to 1.30M, P or R
52,120 1.10 to 1.300.20 to 0.45 0.03 0.03 1.10 to 1.30M, P or R
-------------------------------------------------------------------------------
--Two types of steel are available in this class, one with manganese 0.25
to 0.50 per cent (0.35 per cent desired), and silicon not over 0.20 per
cent; the other with manganese 0.60 to 0.80 per cent (0.70 per cent
desired), and silicon 0.15 to 0.50 per cent.

TABLE 9.--CHROMIUM-VANADIUM STEELS
-------------------------------------------------------------------------------
S. A. E. Phosphorus Sulphur Vanadium
Specification (maximum)(maximum) (minimum)
no. ------ -- / -
Carbon Manganese Chromium Heat
(minimum and(minimum and (minimum and treatment
maximum) maximum) maximum)
------------------------------------------------------------------------
6,120 0.15 to 0.250.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 S
6,125 0.20 to 0.300.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 S or T
6,130 0.25 to 0.350.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 T or U
6,135 0.30 to 0.400.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 T or U
6,140 0.35 to 0.450.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 T or U
6,145 0.40 to 0.500.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 U
6,150 0.45 to 0.550.50 to 0.80 0.04 0.04 0.80 to 1.10 0.15 U
6,195 0.90 to 1.050.20 to 0.45 0.03 0.03 0.80 to 1.10 0.15 U
-------------------------------------------------------------------------------

TABLE 10.--SILICO-MANGANESE STEELS
-----------------------------------------------------------------------------
S. A. E.
Specification
no. ----- Carbon Manganese Silicon
(minimum and(minimum andPhosphorusSulphur (minimum and Heat
maximum) maximum) (maximum) (maximum) maximum) treatment
-----------------------------------------------------------------------
9,250 0.45 to 0.550.60 to 0.80 0.045* 0.045 1.80 to 2.10 V
9,260 0.55 to 0.650.50 to 0.70 0.045* 0.045 1.50 to 1.80 V
-----------------------------------------------------------------------------
* Steel made by the acid process may contain maximum 0.05 phosphorus.





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